Category Archives: Industrial

Conveyors for Material handlings: Changes the Way You Do Business

At some point in your life, have you ever thought that the cheese on your burger was made using conveyors? You are not probably thinking of that way, but sometimes, it is good to know where all these process came from because ignorance of the rules excuses no one. One day, when you crave for cheese and they are not available, at least you know what happened. When you ponder about other small things you meet or use daily, you will realise how helpful the conveyors are. Every business person wants to increase the efficiency of manufacturing on his business, and it can only be achieved through conveyor systems. This equipment helps in handling different mechanical requirements. It would be difficult to shift goods from one place to another, especially those that are heavy in nature. It also consumes more time and hampers its efficiency. At some point, most businesses use this system to transport goods for factory or warehouse.

conveyor

The Two Basic Components

The two basic components are conveyor belts and rollers to bring efficiency in the manufacturing process. There are different conveyor designs available. Due to its flexibility and wide range of availability, you will have the opportunity to choose the one that suits best for your requirement. Just so you know, there are too many industries benefitted through conveyor belts and rollers as a handling equipment to transport raw materials and heavy materials.

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Industries are electronics, agricultural, computer, and canning, automotive, chemical, food processing, bottling, aerospace and finishing transport goods like scrap metal, pills, automotive components, wood, furniture and powders with the assistance of these two devices.

The best suppliers of conveyor belt highlight many advantages to the conveyor systems, among the benefits is the amount of materials carried.

Always remember that, the industry you belong is not of the utmost importance because suppliers offer a variety of designs to suit your industry requirements. A conveyor roller consists of screws, bearings, wire mesh, sprockets, a large belt and chain. Rubber is the most common material used by belt conveyor, though there are plastic materials who happens to be the cheapest, most professionals purchase rubber still as they believe it is best for them.

These conveyors ensure nothing but durability and high speed to be able to move the products mechanically in an efficient manner than doing it manually. These equipments are efficient and practical that too many pharmaceutical companies are currently using them to move prescription items and medicines more efficiently. Unlike other companies, pharmaceutical companies prefer plastic than rubber belts because plastic somehow has versatility. Apart from being cheap, it also withstands the extreme weathers, and you can easily shift or transport containing corrosive chemicals.

The General Considerations

Whether plastic or rubber, you must consider points before you buy or use. See to it that the conveyor must come from high quality rubber or plastic so that it will fit in your requirements are safe. Whether you train few workers, or you do the work by yourself, you are always on the go. Do not forget to follow the safety measures because one mistake is enough to cause great damage.

Benefits of Getting Thermal Imaging Done on your Manufacturing Equipment

If you use machineries in your workplace or factory extensively, you will naturally be concerned with their maintenance and general condition. After all, the way your machines function will indicate your daily productivity and profit margin at the end of the day. While there are other methods of checking the condition of machines, using thermal imaging is perhaps the most foolproof and scientific way of doing so. Test and tag offers thermal imaging as part of their services and you must contact them today and get all your important heavy-duty machines checked immediately.

What is Thermal Imaging?

Thermal Imaging (also known as Thermography) is a technology of using infrared cameras to produce images based on temperature calibration. The process is also referred to as thermal scanning. Infrared rays are light waves that have long wavelengths invisible to the human eye. Because of this, they are perceived as heat waves instead of light waves. However, with infrared camera, such wavelengths can be seen easily as multicoloured bands, where each coloured band indicates a particular temperature level.

How does the Technology Work

Machineries don’t develop faults overnight; they usually collapse when certain parts are overused or used continuously over a long period of time. Such parts gradually become overheated and breakdown suddenly one fine day. Thermal imaging is a non-obtrusive technique that allows you to visualize and then quantify changes in the surface temperature of any equipment or machinery through the help of infrared cameras. The special camera converts the infrared radiations emanating from the surface of your machines into electrical impulses. These impulses are then mapped as different coloured bands indicating different temperature reading. This means, in an infrared image, areas on your machine that become excessively hot during operations will be indicated as red spots whereas the comparatively cooler regions will be indicated in green or blue. Thermal imaging is therefore the best way of identifying the hotspots on a machine that will never be otherwise visible to the naked human eye.

Electrical Power Transmission

Machines have sources of power and a system which enables the transmission of power. The entire system of power transmission has a complete assembly of electrical or mechanical parts which involves the use of speed change gears and a propulsion shaft. This shaft pushes power from the engine to a axle. More simply put, a transmission system may involve only a gearbox which is composed of gear train and gears. This system of gears will transfer power from a rotating source to another chosen system.

The development of electric power

Electric power transmission is the most powerful kind of transmission around today. Electric grids form the basis of power transmission and alternating current is the preferred source of this power. In the modern world grid technology has replaced mechanical transmission sources in most cases. A.C current can be easily scaled up by a transformer so that minimum amount of resistive loss occurs.

Conductors are used for handling transmission over large distances. A different set of transformers is used to scale down voltage levels. Overhead lines are associated with electrical power transmission and they are known as the most economic ways of transferring huge quantities of power from one place to another. Transmission of power is performed underground too by high voltage lines and this is often found in busy urban places.

Wireless power transmission is another form of electrical transmission. Wave guides can carry electromagnetic fields and radio waves by electromagnetic wave change.

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